I used a custom guage table but the issue is there without using the table so that is ruled out.
Solidworks sheet metal auto relief.
You can add a corner relief to a single sheet metal body.
Select obround from the drop down list.
You cannot edit relief cuts in sheet metal parts created in versions prior to solidworks 99.
Under corners click collect all corners to list all corners in the sheet metal body.
Check to enable custom relief type.
If you choose rectangular or obround then you must specify a relief ratio.
Uncheck use relief ratio.
If you want relief cuts added automatically select the auto relief check box then choose the type of relief cut.
You can change the type of auto reliefs automatically added to the bend regions in sheet metal parts.
Enter values for the size of the relief.
Right click the sheet metal feature in the featuremanager design tree and select edit feature.
Click corner relief sheet metal toolbar or insert sheet metal corner relief.
When rectangle auto relief is selected tear results tear selection results in rectangle and obround works properly screen shots showing previews and setting attached.
In the corner relief propertymanager under scope select the sheet metal body to which to apply the corner relief.
Well specifying a radius in sheet metal out to 4 decimal places is silly but that s the decimal equivalent of 1 16 inch.
To change the type of relief cut for all bends.
In this case a 0 0625 radius slot matches the sheet metal gauge well.
The software automatically adds relief cuts wherever needed when inserting bends if you select auto relief.
When converting solid to sheet metal auto relief settings don t match output.