Soldered Copper Roof Installation

To install a copper roof depending on the projects size roof style details and other variables.

Soldered copper roof installation.

When it comes to installing copper gutters you will have to solder them together including the drop outlets and end caps on site. The finished pans are interlocked longitudinally and transversely with staggered transverse seams. Align level and plumb system with structure. Broken copper shingle solder seams this can happen on some roofs due to thermal expansion contraction particularly on large area soldered metal roofs if the installation did not provide for thermal movement.

Copper is one of the most easily solder able metal available. You can expect to pay 16 30 per sq. Fasten system to substrate with concealed metal cleats and screws at spacings required by fabricator to resist code required wind uplift. Two adjacent sides of the sheets are folded over and two are folded under to form 3 4 locks.

It takes a bit of skill when soldering copper gutters. Rectangular cold rolled copper sheets. Inspect a soldered flat copper shingle roof for the following warning signs. Copper gutters are half circle channels found below the roof line.

Copper flat lock soldered roof panel system here is a series of photos showing the details of the copper flat lock roof panel system also known as flat seam copper roofing. Generally ruby fluid works fine for new copper soldering but if you are having issues try a flux specifically made for copper. It may help to pre tin the sheet edges to facilitate. An average sized copper roof will cost between 30 000 to 60 000 or even more to install.

These gutters are attached to the fascia board using fascia brackets. One long side and one short side are bent upward approximately 160 degrees to form a 3 4 fold. Install the drip edge. Install copper work in accordance with cda copper in architecture handbook flat seam metal roof panels.

The roof sheeting should be solid 1 inch boards not plywood and covered with 30 pound felt. This will keep the felt from melting into the solder joints and it provides a slippery surface as the copper expands and contracts. Flat lock soldered copper roofing is excellent on low slope roofs where a long lasting durable roof is desired. The most reputable roofing company in miami provides an example of how to properly solder copper.

When soldering copper 50 50 lead tin solder is preferable and a multitude of fluxes are available. Panels typically measure 18 x 24 nominal size. Cold rolled copper are installed in each of the longitudinal and transverse seams. Install rosin paper so that the copper doesn t come into contact with the felt.

Copper cleats of 16 or 20 oz. Flat seam roofing is constructed of 18 by 24 20 oz.